Russia has created its first domestic 32 MW industrial engine.
Even in Soviet times, designers and scientists began to ponder the possibility of using time-tested aircraft engines to create ground-based power units. They attempted to install gas turbine units on trains, ships, and special vehicles. technique to solve engineering problems. But these were isolated examples, while the widespread use of so-called industrial gas turbine engines, based on aircraft engines, as drives for generating electricity or transporting gas through main gas pipelines.
Designed by Nikolai Kuznetsov, the engines were used to create a whole line of ground-based units of varying power, which are still essential today: the NK-12ST, NK-14ST, NK-16ST, NK-18ST, and NK-36ST. Born to fly, they have found a second life on earth, becoming a distinct form of engineering that continues to evolve and improve.
At the St. Petersburg International Gas Forum (SPIGF), which took place from October 7-10 in St. Petersburg at the ExpoForum exhibition center, where key issues in the gas industry were discussed, the United Engine Corporation (UEC, part of the Rostec state corporation) unveiled a new product – Russia's first fully domestically produced industrial engine, the NK-36ST-32, with a capacity of 32 MW, and also demonstrated the NK-36ST-25, with a capacity of 25 MW.
Andrey Vorobyov, CEO of UEC Engineering, reported that the NK-36ST-25 and NK-36ST-32 engines are manufactured at the UEC-Kuznetsov plant in Samara. There are approximately 600 different powertrain variants available. Innovations have made it possible to transform the NK-36ST-25 into the more powerful NK-36ST-32.
Pavel Chupin, General Designer of UEC-Kuznetsov, explained that the engine could be used to drive a centrifugal natural gas compressor for transporting natural gas through pipelines, as well as in liquefied natural gas (LNG) compressors and in electric generator drives for generating electricity. The engine could also be used in mobile power plants, which could be quickly deployed in hard-to-reach locations without a traditional power grid.
It's worth noting that creating a power plant or gas compressor unit isn't simply installing a gas turbine aircraft engine on a stationary base, but a completely new, complex engineering product, and the only thing it shares with its flying counterpart is the gas generator. In an aircraft engine, the gas jet creates thrust, but on the ground, it must rotate the shaft. Therefore, a free power turbine is added to the aircraft gas generator, driven by the energy of the gas jet. The turbine is connected via a gearbox to an electric generator or compressor. This means that the aircraft unit is fully adapted for ground operation. A distinctive feature of ground-based units is their significantly increased service life compared to aircraft engines—20-25 times longer.
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